Cranked out another one

Introduction

In the heavy machinery sector, precision and cost-effectiveness are of paramount importance. When an 18-tonne crankshaft, along with three cast iron connecting rods (Con Rod) with specialized journals, needed cleaning, the traditional methods posed both logistical and financial challenges. The cleaning had to be meticulous, ensuring that precision journals weren’t damaged, while also being cost-effective.

Objective

The main goal was not only to remove surface rust, corrosion, and dust from these components without causing any damage but also to ensure that the cleaning process was financially viable and logistically manageable.

Solution

Technology Used



Project Laser’s state-of-the-art, non-destructive laser technology was the chosen method. It stands as the only truly non-destructive laser in Western Australia, offering rigorous cleaning without causing any alteration to the component’s original surfaces or tolerances.

The approach to non destructive laser cleaning

Approach

1. Cost and Logistical Efficiency:
Instead of moving the heavy crankshaft and rods to another location, which would require two cranes and two trucks, Project Laser offered an efficient onsite laser cleaning service. This approach negated the need for the rental of heavy-duty machinery to transport the components. Remarkably, the cost of the laser cleaning service was even lower than the hire of a single crane.

2. Swift and Effective Response:
Understanding the importance and urgency of the task, Project Laser responded immediately to the client’s call, providing service on a Saturday within the client’s warehouse, ensuring minimal disruptions.

3. Clean and Safe Environment:
While utilizing our high-quality extraction unit, we were able to capture released particles at the source. This ensured the removal of corrosion, grease, and other contaminants without leaving any residue, maintaining the cleanliness of the warehouse.

Results

1. Precision Cleaning: The machinery components were successfully cleaned, with rust, corrosion, and dust effectively vaporized. This ensured that their function and integrity were not compromised.

2. Economical Solution: By opting for Project Laser’s onsite service, the client saved considerably by avoiding the hefty costs associated with transporting the heavy machinery components.

3. No Structural Damage: The non-destructive laser technology ensured that the precision surfaces, especially the bearing journals, remained unaltered, crucial for the machinery’s optimal operation.

Conclusion



Project Laser’s intervention with the 18-tonne crankshaft and connecting rods is a shining example of how modern technology can provide both impeccable results and significant cost savings. This case underscores the advantages of opting for advanced, on-site laser cleaning solutions, especially when dealing with bulky, high-value machinery components.

When precision, cost-effectiveness, and logistical simplicity are critical, Project Laser stands out as the trusted solution.